Custom test engineering and fixtures

Custom test fixtures for measurements that standard hardware cannot handle.

For R&D teams and testing laboratories: fixtures developed around your specimen, measurement goal and existing equipment. I handle the concept, design, manufacture and agreed checks.

Danone rotational-opening fixture mechanism designed and manufactured by CNCGIG
10+ years in material testingDesign, CNC manufacture and practical testing in one place.
Complete Danone rotational-opening test fixture

Featured project · Danone

A custom fixture for rotational opening measurement.

No suitable standard fixture could reproduce the package’s opening movement. I developed a mechanism that converts the testing machine’s linear pull into controlled rotation and usable torque, angle and opening-energy data.

Customer outcome: Danone confirmed that it is happy with the fixture.

How I can help

Bring the measurement problem, not a finished drawing.

01

Define the test

Clarify the specimen, machine, required result, limits and practical constraints.

02

Design and build

Develop the measurement principle, calculations, interfaces, CAD and manufactured hardware.

03

Check and hand over

Functionally test the solution, adjust it and deliver the agreed instructions, documentation or training.

More engineering work

Selected projects built and tested in practice.

Assembled WENC 3 wire-extension measurement prototype

Displacement measurement · WENC 3

Measuring movement with a wire and encoder.

A working prototype developed through wheel, wire and encoder trials, with forward and return measurements over long travel.

3,000+recorded development points; performance depends on the tested range and configuration
CNCGIG force-calibration adapter set

Small-series engineering

Service adapter systems

A compact set designed for more consistent field work and produced as repeatable hardware.

4sets manufactured

Paweł Gillner · CNCGIG

Measurement experience, built into the hardware.

I combine more than ten years with material-testing systems and hands-on CNC manufacturing. That helps me connect the fixture, the machine and the result you need. Polish, English or German.

CNC machining of a custom component
Side profile of the CNCGIG D01 aluminium wireless charging stand

CNCGIG’s own product · D01

The same approach, made for your desk.

Alongside customer engineering work, I develop CNCGIG’s own small-batch products. D01 is a serialised aluminium wireless charging stand with visible resin-protected electronics and optional company-logo engraving.

Have an unusual test objective?

Describe what you need to measure.

A short description is enough to start. If the machine, force range or test method is not yet clear, I can help identify the details needed next.